Kangaroo Brands, Inc. is really a quick-expanding manufacturer of all set-to-serve pita breads and snacks, offered via a wide range of merchants and to national stockroom retail store stores. As sales have continued to increase, greater productivity and flexibility were clearly required. The Milwaukee-based firm got what it necessary for a small, servo-motivated Veronica straight cartoner machine from Super Packaging, Inc., which can be powered by a complete electric powered pushes and control remedy from company Bosch Rexroth Corporation.
When Kangaroo in the beginning launched its pita pocket sandwiches, the company utilized a manual cartoning process. However, once Kangaroo began supplying large retailers such as Walmart and the like, its needs changed. Not merely have sales gone up progressively, so has the variety of SKUs.
“In servicing the larger club and retailers stores, we needed to begin packaging our pita sandwiches in different matter cartons,” stated Justin Rice, Kangaroo grow manager. Now employed are several diverse carton sizes: a four-matter, a half a dozen-add up, a 12-add up, and a 14-count carton.
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With these changes in production, Kangaroo identified that investing in end-of-collection automatic cartoning, having the ability to quickly and efficiently transform carton sizes, was essential. Furthermore, the brand new cartoning program should be applied and keep this process working in a actually small space.
To meet these specifications, Rice contacted Ultra Packaging about its Veronica vertical cartoner with Rexroth electrical drives and regulates. “We have a lengthy-standing upright connection with Extremely Packaging and also have obtained other machines from their store, so when we made a decision to automate cartoning we made a decision to take into account their Veronica machine,” says Rice.
Kangaroo currently got two automated circulation wrappers processing its pita sandwiches, so automatic cartoning produced feeling. The Veronica VHL is really a seven-axis cartoner designed by Ultra for operations which require overall flexibility (numerous carton measurements), speedy changeover (usually 10-fifteen minutes), and consumer-friendly servo technologies. It’s a speedy and trustworthy machine for constructing cartons from smooth paperboard blanks and precisely moving and synchronizing the launching, closing, and gluing in the cartons.
Adaptable and efficient
The Veronica’s adaptability and productive performance is made about its innovative Bosch Rexroth drives and control system. The Rexroth IndraDrive Mi built-in drive/motor method drives each and every machine axis. Each servo device consists of a Rexroth engine with all the travel electronics incorporated into the motor property, which allows the units to be found on the machine as opposed to inside the control cupboard. The drive and motor mixture also offers greater design and style flexibility, with multi-process telecommunications computer hardware that can handle PROFINET IO, EtherNetEtherCat and IP, and Sercos III.
The built-in drives and motors help save cooling and space needs in the drawer and minimize the machine’s component expense: one particular cable for communication and power runs through the power supply within the cabinet, with every IndraDrive Mi daisy-chained to the next. This brings considerable savings.